MANUFACTURING CASE -Educational toys
Food-Grade Silicone Sensory Activity Board Manufacturing Case
We supported the production sampling and batch manufacturing of this silicone sensory activity board, including food-grade silicone material confirmation, mold development, silicone compression molding, edge trimming, press-and-rebound testing, color matching, surface cleanliness inspection, and packing support. The project focused on stable structure reproduction, controlled soft-touch performance, consistent rebound feel, and documentation support for FDA/CPC requirements in export orders.
Manufacturing Facts
Product type:
Silicone
Material:
Silicone
Surface finish:
Soft‑touch coating
Size:
17*10.8*1.1cm
MOQ:
1000
Sample Lead Time:
5 Days
Mass production lead time:
7 Days
Order quantity:
5000
Packaging:
Cardboard
Use case:
Developmental Toys & Baby Gifts
Finished Sample Review
This finished sample was reviewed to confirm silicone hardness, product dimensions, rebound performance of the pressable areas, edge trimming quality, surface cleanliness, color consistency, and packaging fit before batch production.
Production Readiness
Why Choose Us?
Toyyie’s expertise turns your ideas from something you see in your mind’s eye into something you can hold in your hands. There’s always a gap between vision and actual production—and that’s where we step in. Drawing on our manufacturing experience, we tell you honestly what’s achievable and what isn’t. We guide you in selecting materials that deliver flawless results, and we help you strike the right balance between cost-effectiveness and faithful product reproduction.
Factory Capability Behind This Case
This project required food-grade silicone material management, mold development, silicone compression molding, multi-color production control, edge post-processing, tactile performance testing, certification document support, and export packing capability.
Mold Development
The mold was developed based on the approved sensory board structure, with control over pressable area shape, overall dimensions, thickness uniformity, and rounded edges to ensure stable structure reproduction in batch production.
Silicone Compression Molding
Food-grade silicone was processed through compression molding, with control over silicone flow, molding temperature, surface flatness, and product hardness to maintain consistent touch feel and appearance across batches.
Edge Trimming and Surface Inspection
After molding, edge flash, detailed openings, surface marks, and uneven areas were trimmed and inspected to ensure a clean surface, safe edges, and a smooth touch feel.
Tactile and Rebound Testing
The pressable areas were tested for hardness, rebound speed, pressing resistance, and repeated-use stability to ensure consistent tactile interaction during long-term use.
Color Matching
Standard colors such as black, white, red, orange, blue, and purple can be produced according to order requirements, with Pantone color customization available and control over color difference and batch consistency.
Packing Support
Packaging can be arranged as OPP bags, transparent zipper bags, or customized packing solutions, with support for labels, carton specifications, certification documents, and batch shipment requirements for export orders.
Develop Your Custom Silicone Toy
Send your artwork, reference sample, target size and quantity. Toyyie will review the material,sample cycle, MOQ and production plan for your Silicone Toy project.
