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MANUFACTURING CASE -Kira

24 cm Soft Vinyl Character Figure Mass Production Case

This 24 cm squeezable character figure combines PVC, ABS and soft vinyl parts. It has no articulated joints; the soft vinyl body was adjusted for the intended silicone-like hand feel and squeeze response. The 20,000-unit project focused on mixed-material fit, surface finishing, facial details and protective blister packaging.

Kira character artwork, 3D model and colored render comparison

Manufacturing Facts

Product type:

 Squeezable Soft Vinyl Character Figure

Material:

PVC + ABS + soft vinyl

Surface finish:

Soft vinyl with silicone-like hand feel

Size:

24 cm

MOQ:

2,000 units

Sample Lead Time:

15 days

Mass production lead time:

50 days

Order quantity:

20,000 units

Packaging:

Paper box + blister tray + anti-collapse support

Use case:

Gift & Collectible

Finished Sample Review

The pre-production sample was checked for squeeze response, silicone-like hand feel of the soft vinyl body, surface finish, facial detail consistency, fit between the PVC, ABS and soft vinyl parts, and overall appearance before mass production.

Kira character artwork, 3D model and colored render comparison
Hand squeeze test on the Kira figure thigh

Production Readiness

Pre-Production Checks

Before mass production, the 24 cm sample was reviewed for soft-body squeeze feel, mixed-material fit, facial and surface-detail consistency, body-shape recovery after handling, and the fit of the paper box, blister tray and anti-collapse support.

Unpainted Kira prototype with evaluation markings for face, chest, waist and legs
Backlit close-up of the Kira figure torso, waist and outfit details
Finished Kira character figure held in one hand to show scale

Factory Capability Behind This Case

This project combined PVC, ABS and soft vinyl parts in a 24 cm squeezable character figure, with control over silicone-like hand feel, mixed-material fit, surface finishing and protective packing.

Soft-Body Feel Adjustment

The soft component was adjusted to achieve the intended squeeze and hand feel before the production sample was approved.

Mixed-Material Part Fit

PVC, ABS and soft vinyl parts were checked together for fit, appearance and assembly consistency before mass production.

Surface & Facial Detail Finishing

Surface finishing and facial details were checked against the approved sample for consistent appearance across production.

Blister & Anti-Collapse Packaging

Each figure was packed in a paper box with a blister tray and anti-collapse support to help protect the product shape during packing and transport.

Develop Your Custom Vinyl Toy

Send your artwork, reference sample, target size and quantity. Toyyie will review the material combination, sample cycle, MOQ and production plan for your soft character figure project. 

Explore our custom vinyl toy manufacturing capabilities or browse more vinyl toy manufacturing case studies before starting your project.

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And Estimate

Get A Free
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And Estimate